Spring washers are designed to act as an axial spring, flexing elastically under clamping loads to absorb vibration, accommodate thermal expansion, or provide a locking mechanism.
These standard locking washers are split at one point and twisted into a helix. When compressed, they act like a single-turn coil spring to maintain assembly tension.
They are categorized by the cross-sectional geometry of their wire or ring profile.
|
Cross-Section
|
Engineering Description & Function
|
Common Standard
|
|
Square Section
|
Features a perfectly square cross-section profile. Designed with a narrower outer diameter specifically to seat flush within the counterbores of socket head cap screws.
|
DIN 7980 / BS 4464 Type A
|
|
Rectangular Section
|
Features a wider, flattened rectangular profile. Provides a broader bearing footprint, ideal for typical hexagon-head bolts and nut assemblies.
|
DIN 127 Type B / BS 1802
|
Material Configurations and Properties
The choice of material dictates a spring washer's elasticity, fatigue lifespan, and maximum load capacity:
- Carbon Spring Steel The choice for standard mechanical assemblies. It delivers maximum tensile strength and excellent spring-back resilience. It must be treated with protective coatings—such as Bright Zinc Plating (BZP) or Phosphating—to mitigate rapid rust formation.
- A2 (304) Stainless Steel: Highly resistant to fresh water, atmospheric humidity, and food handling environments. It possesses lower ultimate mechanical hardness than carbon spring steel but eliminates corrosion pitting risks.
- A4 (316) Marine Stainless Steel: Heavily enriched with molybdenum to provide robust protection against harsh saltwater environments and aggressive chemical processing exposure.
Phosphor Bronze / Silicon Bronze: Non-ferrous, non-magnetic alloys offering highly stable spring properties coupled with excellent electrical conductivity. Frequently integrated directly into marine switchgear and electrical terminal infrastructure to prevent galvanic corrosion